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64-Channel IP Night Vision System | UNICIRCUIT Project
Completed Deployment

64-Channel IP Night Vision Surveillance System

Industrial Power Solutions | Hingna, Nagpur March 2023
Industrial Grade AI-Enabled IP67 Rated
Project Overview
Our team successfully deployed a 64-Channel IP Commercial Night Vision Surveillance System for Industrial Power Solutions at their Hingna, Nagpur facility. This cutting-edge, AI-powered system significantly enhanced their security infrastructure. Designed for large-scale industrial environments, this enterprise-grade solution provides 24/7 high-definition surveillance, even in complete darkness (0.001 lux), ensuring robust security around the clock.

Key Objectives

Full-Site Coverage
64 cameras eliminate blind spots
AI-Enhanced Security
Real-time intrusion detection & perimeter alerts
Enterprise Storage
32TB NVR + RAID redundancy → 45+ days retention
Extreme Resilience
IP67, -40°F to 140°F operation
Seamless Integration
Works with existing security infrastructure

Client Profile

Industrial Power Solutions manages a vast power generation facility with critical security requirements. Their previous analog CCTV system was outdated and posed several challenges:

  • Poor night vision – cameras failed in low-light conditions.
  • Limited storage – only 7 days of footage retention.
  • No AI analytics – manual monitoring, delayed responses.
  • Frequent system failures due to harsh weather.

Security Challenges

  • Night-Time Vulnerabilities: Intruders exploited poor visibility.
  • Large Perimeter Coverage: Old system left critical blind spots.
  • Regulatory Compliance: Needed NERC audit for 90-day footage retention.
  • Harsh Environment: Cameras failed in extreme heat/humidity.

Solution Deployed

System Architecture

ComponentSpecifications
Cameras64x Hikvision DS-2CD2387G2-LSU/SL (5MP, Starlight+IR, 100m range)
NVR SystemHikvision DS-9664NI-I8 (64-Channel, 32TB )
Network Switches8x Hikvision DS-3E0108P-E (PoE++, 60W/port)
CablingCat6 Shielded (200,000ft total)
Management SoftwareHikvision IVMS-4200 with AI Analytics

Key Features Implemented

Starlight Night Vision
5MP at 0.001 lux
AI Motion Detection
70% false alarm reduction
Perimeter Intrusion Alerts
SMS/email notifications
Vandal-Proof Housing
IK10 rated

Implementation Phases

1. Site Assessment

  • RF survey for optimal placement
  • Light-level testing for night vision
  • Heat maps of high-activity zones
  • Network topology plan

2. Hardware Installation

  • 64 IP cameras ±0.5° alignment
  • 8 PoE++ switches with UPS backup
  • Industrial NVR rack + cooling
  • 200,000ft Cat6 cabling

3. AI Configuration

  • IVMS-4200 software setup
  • Deep learning for human/vehicle detection
  • Loitering & perimeter breach alerts
  • H.265+ compression

4. Testing & Handover

  • 72-hour stress test
  • Night vision verified at 0.001 lux
  • 12 security personnel trained
  • Full maintenance docs delivered

Results & Impact

47%
Reduction in security incidents
100%
Critical zone coverage
15s
Avg response time
0
Weather-related failures

Security Improvements

  • 47% reduction in incidents
  • Eliminated all blind spots
  • 15s average response time
  • 0 weather-related failures

Operational Benefits

  • 30% cost savings vs. extra guards
  • 90-day footage retention (NERC compliance)
  • Zero weather failures (prev. 12 outages/year)
  • Enhanced remote monitoring

Ready to Enhance Your Security Infrastructure?

Our team specializes in custom surveillance solutions for industrial and commercial facilities.

Email: info@unicircuites.com

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