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Smart Vehicle Safety Inspection System

on-premises · zero-internet · digital inspection workflow

Adani Cement is a leading name in India's cement manufacturing industry, known for its stringent safety and compliance standards. At their Dadri Plant in Uttar Pradesh, the company faced challenges in managing incoming vehicle inspections manually, leading to inefficiencies and a lack of traceability.

Project Objective

Wireless, offline‑capable inspection system that:

  • Replaces manual with digital standardised approach
  • Ensures site safety compliance
  • Operates fully offline in remote industrial zones
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Challenges Identified

  • Time‑consuming manual inspections → delays
  • No central digital records for audit traceability
  • Low‑connectivity area, limited offline tools
  • Poor visibility into inspection history

Predictive Analytics Line

Custom offline web‑based inspection system hosted on on‑premises Ubuntu server, accessed via Android tablets through a local TP‑Link access point (45m range).

  • fully offline on‑prem
  • TP‑Link AP · 45m range
  • Android PWA + Ubuntu
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Core Features

  • Offline‑first operation
  • Digital checklist (accept/reject toggle)
  • Local storage / LAN access
  • Supervisor signature + remarks
  • Time‑stamped logs, full traceability
  • Driver license compliance (✅)

Planned Enhancements

  • Driver face recognition & verification
  • GPS tagging with real‑time tracking
  • Alerts for repeated violations
  • QR/RFID autofill for vehicle details
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Business Benefits

UNICIRCUIT designed and delivered an end-to-end solution centered on the robust predictive analytics · industrial iot · offline-first solutions and a custom-built software application.

Faster inspections, consistent logging
Faster inspections, consistent logging

Paperless, reduced manual errors
Paperless, reduced manual errors

Safety compliance & audit ready
Safety compliance & audit ready

Offline performance for remote sites
Offline performance for remote sites

Transparent digital trail / accountability
Transparent digital trail / accountability

Supervisor verification anywhere on LAN
Supervisor verification anywhere on LAN

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