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Smart Vehicle Safety Inspection System
on-premises · zero-internet · digital inspection workflow
Adani Cement is a leading name in India's cement manufacturing industry, known for its stringent safety and compliance standards. At their Dadri Plant in Uttar Pradesh, the company faced challenges in managing incoming vehicle inspections manually, leading to inefficiencies and a lack of traceability.
Project Objective
Wireless, offline‑capable inspection system that:- Replaces manual with digital standardised approach
- Ensures site safety compliance
- Operates fully offline in remote industrial zones
Challenges Identified
- fully offline on‑prem
- Access Point Coverages range
- Android PWA + Ubuntu
Predictive Analytics Line
Custom offline web‑based inspection system hosted on on‑premises Ubuntu server, accessed via Android tablets through a local TP‑Link access point (45m range).
- fully offline on‑prem
- TP‑Link AP · 45m range
- Android PWA + Ubuntu
Core Features
- Offline‑first operation
- Digital checklist (accept/reject toggle)
- Local storage / LAN access
- Supervisor signature + remarks
- Time‑stamped logs, full traceability
- Driver license compliance (✅)
Planned Enhancements
- Driver face recognition & verification
- GPS tagging with real‑time tracking
- Alerts for repeated violations
- QR/RFID autofill for vehicle details
Business Benefits
UNICIRCUIT designed and delivered an end-to-end solution centered on the robust predictive analytics · industrial iot · offline-first solutions and a custom-built software application.
Faster inspections, consistent logging
Paperless, reduced manual errors
Safety compliance & audit ready
Offline performance for remote sites
Transparent digital trail / accountability
Supervisor verification anywhere on LAN
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